MicrOptik offers a portfolio of industrial high throughput plastic purification systems.
On this page several systems with description are shown
Morphious C2S™ – High throughput purity scanner
Polluting contaminants in polymer compositions used for production are quite serious problems for manufacturers. Therefore, any major manufacturer uses certain technical solutions that allow the detection of contamination and foreign inclusions in a granular material with a high probability.
Such a solution was developed by MicrOptik. Combining the advantages of both X-ray and optical measuring systems.
The Morphious C2S™ platform is designed for the purification of pellets or powders in plastic production and conversion industries. The unique features of this system allow a convenient way to integrate into all sorts of sections in a production line.
Capacities of the C2S vary from 100 till 600 kg/ hr.
| Morphious C2S™ Technical Parameters | ||
| Inspection Methods/Sensor Technologies | Optical cameras | |
| Smallest Detectable Contamination Size | Optical: 50 µm (square 2D), 50 x 50 µm | |
| Throughput | 150 kg/h* | |
| Power supply voltage | 500W | |
| Power | 2.7 kVA | |
| Air source pressure | 5 – 8 bar | |
| Air consumption | <610 liter/min | |
| Air Humidity | max. 95 % (without condensation) | |
| Permissible Ambient Temperature | + 15 to + 45 °C | |
| Machine weight | 200 kg | |
| Dimensions | Width | 3000 mm |
| Height | 2000 mm | |
| Depth | 700 mm | |
| Interfaces | RS232, USB Optional: industrial fieldbus (e.g. Profinet IO, Modbus, EtherNet/IP, Profibus-DP, CANopen, DeviceNet), LAN, OPC DA/UA | |
Double Inspection, X-ray and Machine Vision!
Compact, modular, rugged, easy to use, easy to maintain and long uptime!
Morphious C2XS™ 600 is capable of detecting contaminants in the compounds with high accuracy.
The device allows to determine impurities up to 50 micrometers, both inside the granule and on the surface.
Morphious C2XS™ 600 combines not only innovative X-ray technology, but also a specially developed optical system, which by its characteristics exceeds all similar solutions. Morphious C2XS™ 600 is capable of providing 100% control of the purity of the compound and, as a consequence, is capable of ensuring that the material used for production will be free of defects.
Morphious C2XS™ 600
Optical
For the transparent, translucent and colored raw materials, we use machine vision module which allow to identified all faults by using cameras.
X-Ray
The X-ray module allow to detect of metallic and other impurities inside the pellet as well as on its surface. This allows for the inspection of not transparent granules, and most importantly, black ones.
Features:
- Double Inspection;
- X-ray and Optical Cameras;
- Detection of contaminant from 50 μm and higher;
- Automatic sorting;
- Suitable for all kinds of transparent and colored pellets;
- Hermetically sealed system;
- Easy to integrate in existing feeding systems;
- Throughput depending on configuration, up to 600 kg/h.
| Morphious C2XS™ 600 Technical Parameters | ||
| Inspection Methods/Sensor Technologies | X-ray and optical cameras | |
| Smallest Detectable Contamination Size | X-ray: 50 µm (cube 3D), 50 x 50 x 50 µm Optical: 50 µm (square 2D), 50 x 50 µm | |
| Throughput | 600 kg/h* | |
| Power supply voltage | 220V 50Hz | |
| Power | 2.7 kVA | |
| Air source pressure | 0.6 – 0.8 Mpa | |
| Air consumption | <610 liter/min | |
| Air Humidity | max. 95 % (without condensation) | |
| Permissible Ambient Temperature | + 15 to + 45 °C | |
| Machine weight | 425 kg | |
| Width | 1335 mm | |
| Height | 1640 mm | |
| Depth | 580 mm | |
| Interfaces | RS232, USB Optional: industrial fieldbus (e.g. Profinet IO, Modbus, EtherNet/IP, Profibus-DP, CANopen, DeviceNet), LAN, OPC DA/UA | |
Depending on the characteristics of the material being inspected (dimensions, specific gravity, etc.), there are throughputs may differ from that specified in the technical specification. In this case, the increase in throughputs occurs due to the combination of additional devices.
