Gel Analyzer Systems

In the plastic industry the purity of the raw material is determining the price of the end product. Gels or contaminants in the product are not desired and for that matter in many factories all around the globe these Critical to Quality (CTQ) parameters have to be measured, to safeguard the quality of the product. MicrOptik provides analyzer systems which can be added onto extrudes, i.e cast film and blown film.

MorphiousTM G1 – Gel analyzers for Cast and Blown film extruders

Detecting all nuances in blown or cast films on-line.

A MorphiousTM G1 gel analyzer added onto a blown film line

Adaptive to your QC needs! We provide systems for large web inspection.

With state-of-the-art machine vision technology implemented, this instrument can detect all possible contaminations in cast and blown films on-line. Full detailed recipes of various types can be entered in the analyzer. Standard info such as operator, date, product, Lot number, quality limits, process interfacing and many more. The software shows the specific mosaics of the contaminant. Histograms of the gels/contaminants are displayed in accordance with the client’s specification.
See various features of our analyzer below: All possible morphometric features can be defined and captured during gel/additive analysis. Real time interactive Mosaic display. Graph with norm values. Sophisticated menus to configure for any demanding application.

System consists of:

-Image processing computer/industrial housing
-TFT monitor, keyboard and mouse
-Image Analyser software
-200mm LED Lighting unit
– line camera, 8000 pixels
-25µm resolution, 100mm inspection width
-Film speed 24 m/min
-Hard and software documentation
-Power supply 230V / 110V AC, 50-60Hz
-Powerful desktop PC and screen

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